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Rewiring · House Rewiring · Summer Hill

Cotton Wiring Replaced in Summer Hill.

The existing power and light circuits in this Summer Hill home were still run in old cotton-sheathed wiring. That wiring was removed and replaced with new TPS cable, and the old taped connections were replaced as part of the rewire.

Old cotton-sheathed conductors in a rusted metal junction box, joined with taped connectors
Old wiring as found in the roof space, before the rewire.
  • Service: House Rewiring
  • Job: Rewire of existing power and light circuits
  • Suburb: Summer Hill
  • NSW Electrical Contractor Licence 332956C
  • Fully insured · lifetime workmanship warranty
The job

Cotton-sheathed wiring still in service.

What we found

The power and light circuits were still wired in old cotton-sheathed cable. In the roof space, the old conductors ran through rusted steel conduit and junction boxes, sitting among the insulation between the joists.

At several junctions the old wiring had been joined with taped connectors, and in places newer flat cable had been connected onto the old circuit. That left a mix of old and new wiring, relying on temporary-looking connections inside corroded boxes.

Why it had to be replaced

Cotton and rubber insulation dries out and breaks down with age. Once it is brittle, it can crack or crumble when it is moved, leaving conductors poorly insulated. Taped joins in a corroded box are not a lasting connection either. Joining new cable onto old wiring does not make the old section any safer, so patching it was not the answer.

What was done

  • The old cotton-sheathed wiring in the existing power and light circuits was removed and replaced with new TPS cable
  • Old temporary connections were replaced as part of the rewiring
  • Affected junctions redone with the new cable
Photos

The wiring as found.

These photos show the old wiring before the rewire. We don't have finished photos of this job.

Old cotton-sheathed conductors in a rusted metal junction box, joined with taped connectors
Old cotton-sheathed conductors meeting in a rusted junction box, with joins wrapped in tape.
Old wiring entering a rusted junction box between timber joists, surrounded by insulation
The same kind of junction, seen from above, sitting in the insulation between the joists.
Rusted junction box where newer flat cable has been joined onto old conductors with taped connectors
Newer flat cable joined onto the old circuit at a rusted box, a mix of old and new with taped connections.
Close-up of corroded old conductors and connectors inside a rusted metal junction box
Close-up of the old conductors inside one of the boxes, with corrosion on the metalwork.
Standards

Old wiring and AS/NZS 3000.

AS/NZS 3000, the Australian wiring rules, applies to new wiring work. When old circuits are rewired, the new cable, its support and its connections have to meet the current rules. New wiring work is tested and certified with a CCEW, as NSW requires.

Signs your wiring needs checking

If you can see old cloth-covered cable in your roof, try not to disturb it, and get it checked. Our house rewiring page explains how rewiring works, and partial rewiring covers jobs where only some circuits need replacing. We work right across Summer Hill and the Inner West.

Need help with something similar? Call 0421 772 661. For urgent faults, we also take 24/7 emergency call-outs.

Related

Questions

Common questions.

What is cotton-sheathed wiring?

It is an older type of cable where the conductors are insulated with rubber and covered in a cotton or cloth braid. It was common in older homes and is well past its expected service life today.

Is it safe to leave old cotton wiring in place?

Old cotton and rubber insulation becomes brittle with age and can crack when disturbed. If it is still feeding power or lights, have a licensed electrician inspect it rather than adding to it or moving it yourself.

Can new cable just be joined onto the old wiring?

Joining new cable onto an old circuit leaves the old section in service. On this job, the old wiring in the existing power and light circuits was removed and replaced with new TPS cable instead.

Do I need to rewire the whole house?

Not always. It depends on what is found. Sometimes only some circuits need replacing, which is what partial rewiring covers.

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